1. Overview of Every Method
Screen printing, DTF, DTG, embroidery, heat transfer, and sublimation each have distinct strengths. None is universally "best" — the right one depends entirely on your specific project details.
2. Best Method by Quantity
For 100+ pieces with few colors, screen printing usually wins on cost. For under 50 pieces or highly detailed designs, DTF or DTG typically come out ahead since there's no setup cost to spread across fewer units.
3. Best Method by Design Type
Simple logos and text suit screen printing or embroidery. Full-color, photo-realistic, or gradient-heavy designs need DTF or DTG. All-over sports designs on polyester need sublimation.
4. Best Method by Budget
On a tight budget, reducing color count with screen printing is usually most economical at volume. For small budgets and small quantities, DTF avoids setup costs entirely.
