Mistakes To Avoid When Ordering Custom T Shirts

Quality check of custom printed t-shirts

A few common ordering mistakes account for most of the reprints and delays we see — here's how to avoid every one of them.

1. Mistake: Low-Resolution Artwork

Submitting a logo pulled straight from a website (often 72 DPI) leads to blurry or pixelated prints. Always request a high-resolution or vector version before ordering.

2. Mistake: Skipping the Sample

Approving a bulk run without seeing a physical sample first is the single most common cause of costly reprints. A sample catches color, size, and placement issues early.

3. Mistake: Wrong Printing Method for the Job

Choosing screen printing for a single, full-color photo design (or DTF for a 500-piece single-color run) often costs more than necessary. Match the method to your quantity and design.

4. Mistake: Leaving Deadlines Too Late

Ordering the week of an event leaves no room for a sample approval or reprint if something needs adjusting. Build in a buffer, especially for bulk or first-time orders.

5. Mistake: Ignoring Sizing

Guessing sizes for a team order instead of collecting them properly is one of the most avoidable causes of post-delivery exchanges and delays.

💡 Pro Tip

When in doubt, ask us. A five-minute conversation before you order can save days of back-and-forth after.

Key Takeaways

Always confirm artwork resolution before ordering.
Approve a physical sample before committing to a bulk run.
Match your printing method to your quantity and design complexity.
Order well ahead of any hard event or launch deadline.
Collect accurate sizing before placing team or bulk orders.

Send it to us — we'll review it and flag any issues before you order.

It's optional for very small orders, but still the safest way to confirm quality.

Contact us immediately if anything looks off — we'll help resolve it.

Yes, tell us your quantity and design and we'll suggest the most cost-effective option.

At least 2–3 weeks ahead is recommended, especially for bulk orders.

Contact us promptly — resolution depends on the specific order and timing.

Yes, our team reviews every order for resolution, color, and sizing issues.

Some changes are possible early on — contact us as soon as you notice an issue.

Always before — catching issues early avoids reprint costs entirely.

Talk to our team before finalizing — most issues are avoidable with one quick check.

Priya Sharma

Design Lead at TShirtPrintLondon, specializing in print-method selection and artwork prep.

Mistakes to Avoid When Ordering Custom T-Shirts

In This Article

1. Mistake: Low-Resolution Artwork

2. Mistake: Skipping the Sample

3. Mistake: Wrong Printing Method for the Job

4. Mistake: Leaving Deadlines Too Late